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Bench for assembly and welding of invar pipes

The bench is intended for mechanized assembly, tack welding and automatic seam welding of membrane tube, – component of membrane tanks of gas carrier vessels which consists of a wooden box with thermal insulation lined with invar. 


Modular design enables to accommodate the bench at production premises without additional construction and installations works. The tack welding during assembly is carried out by spot welding.

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Basic components (modules) of the bench are as follows:
  • Building way for mechanized assembly and welding of invar pipes;  
  • Stand by nippers with built-in transformer and cooler for spot welding (tack welding);  
  • Self-powered welding head for seam welding;  
  • Gantry of hoisting and transferring jigs for movement of welding devices installation of parts and removal of finished article;  
  • Elf-contained liquid cooling system;  
  • Control cabinet;  
  • Remote control panels.

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Performances
PerformanceParameter value
Rated voltage of 3 phase 50 Hz power supply mains, V380
Maximum welding current, kA7.2
Maximum power, kV·A50
Welding current controlPhase control
Control range of welding current, %10–50
Control range of welding speed, m/min0.1–1.2

After considering the results of the competition “The Best innovative project and the best research and engineering pilot project of the year”, within the frames of “St. Petersburg Technical Fair” exhibition held in St. Petersburg on 12-14 March 2013 the pilot project was awarded with I degree diploma and a gold medal in category “The best innovative pilot project in the field of computer-aided manufacturing”.